If you were using the OT Bridge, you wouldn't use a BDR91 as a Boiler relay too - it's one or the other and that is configured in the control panel. You may still need BDR91s to operate the zone valves. But that depends on your configuration. Just make sure you clear all binding of all the BDR91, regardless - and then bind them as required. The pre-bound BDR91 as a boiler relay and the fact that each BDR91 can be multi bound causes all sorts of issues.
Just be warned that some Ideals are known not to play nicely with Honeywell OT controls. Maybe you will report better success and the fact that Ideal have now fixed the issues.